Machining performance study in Radial Ultrasonic-Assisted Rolling Electrochemical Micromachining

Ultrasonic Vibration Assisted Electro-Discharge Machining

An ultrasonic vibration has been superposed on the normal electrode movement to increase the flushing effect during a micro electro-discharge machining (EDM) process. A systematic study on the effects of ultrasonic vibration on the EDM performance for fabricating microholes in Nitinol has been completed. The introduction of ultrasonic vibration to the microEDM process has more than 60 times inc...

Laser Drilling Assisted with Jet Electrochemical Machining

Graphics-assisted Rolling Ball Method for 5-axis surface machining

In this paper, a graphics hardware-assisted approach to 5-axis surface machining is presented that builds upon a tool positioning strategy named the Rolling Ball Method presented in an earlier paper by the present authors [Comput. Aided Des. 35 (2003) 347]. The depth buffer of the computer’s graphics card is used to compute the data needed for the Rolling Ball Method, which generates gouge-free...

Distance effects in electrochemical micromachining

Considering exponential dependence of currents on double-layer voltage and the feedback effect of the electrolyte resistance, a distance effect in electrochemical micromachining is found, namely that both time constant and double-layer voltage depend on the separation of electrodes. The double-layer voltage is the real voltage used in processing. Under DC voltage, the apparent voltages between ...

Application of Ultrasonic Assisted Machining Technique for Glass-Ceramic Milling

In this study, ultrasonic assisted machining (UAM) technique is applied in side-surface milling experiment for glass-ceramic workpiece material. The tungsten carbide cutting-tool with diamond coating is used in conjunction with two kinds of cooling/lubrication mediums such as water-soluble (WS) cutting fluid and minimum quantity lubricant (MQL). Full factorial process parameter combinations on ...